Multi-functional Desktop AOI
Multi-functional Desktop AOI ( I series )
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| The visual inspection in the production site cannot secure the traceability of inspection result. Also there is a possibility of escaping the defects. Workpiece setting space and clearance issue occurs with the inspection after casing. A device setup takes time if you customize the robot and camera by your own for inspection. I series is the inspection system which can solve these issues. |
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Features
| 1 | Major inspection item |
| •Wrong component •Text (OCR for optional) •Screw presence •Missing parts in tray |
•Scratch •Dent •THT Solder joint ( No solder, Solder balls, Solder bridge ) |
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| Wrong component |
Text (OCR for optional) |
Screw presence |
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| Scratch |
Dent |
Missing parts in tray |
| 2 | i22XDA-300 New model |
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Inspection Example | |
 DIP switch check |
 Side character inspection |
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 Side barcode reading |
 Confirmation of screw tightening |
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 Cable color inspection |
 Cable insertion state |
| 3 | No teaching pendant necessary |
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| Intuitive operation | ||
| Easy operation of 3 axes (XYZ axes) movement by clicking and mouse dragging |
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| Z axis ; enable inspection of tall component |
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| Changeable focus for optimal image acquisition |
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| Z axis motion range i22X-200: 50mm i22X-300: 100mm i22X-500: 150mm |
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| 4 | Lighting selection by inspection purpose |
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| 5 | Barcode reading |
| • Sending inspection result to Catch System • Possible to assign inspection result |
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| QR code ( Model 2 ) |
Data matrix ( Conform to ECC200 ) |
Micro QR code |
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| Code 39 | ||||||||||||||||||||||||
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| Code 128 | ||||||||||||||||||||||||
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| Interleaved 2 of 5 | ||||||||||||||||||||||||
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| 6 | Support USER I/O interface |
| •Equipped with 37 pin D-sub connector |  |
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| Available output with 8 points and input with 8 points for I/O. Possible to output OK/NG signal of inspection result and operation instruction such as inspection start. Note: Switch Box is not available while using USER I/O. |
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| 7 | Catch System (Optional) |
Catch System collects every information from AOI, and establishes the traceability in the production control |
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| Operation with barcode |  |
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| Matching inspection data and target workpiece | ||
| Instantly access to the inspection data or image by reading the barcode on target workpiece with barcode reader. | ||
| 8 | Off Line Teaching(Optional) |
| Create inspection data without stopping AOI | ||
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Possible to create inspection data by off-line, with same screen image of AOI. Debugging operation is possible with OLT by saving NG image right after the inspection. Suitable to make use for internal training. Note: Another Mac PC which has equivalent spec. with AOI PC is required for OLT. |
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| 9 | Jig installation |
| Possible to install the jig for Y axis table. Note: Jig is not included. Please prepare depending on workpiec e. | |
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| Jig example | |
 Base plate + L shaped bracket for top clamping |
 Rail jig for PCB |
| 10 | Safety cover with area sensor(Optional) |
| Surround the device with acrylic cover and apply area sensor at the opening for workpiece. Note: Figure is only an image sample. It may differ from real construction. |
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Specification
| Configuration | AOI main unit | |||
| AOI main unit, PC, Display, Controller, Switch box  |
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| Model | i22X-200 | i22X-300 | i22X-500 | i22XDA-300 |
| External Dimension (mm) *1 |
W:420 D:434 H:696 *2 |
W:560 D:587 H:722 |
W:678 D:731 H:822 |
W:560 D:587 H:722 |
| Main Unit Weight | 26kg | 43kg | 53kg | 53Kg |
| Controller Dimension (mm) |
W:300 D:200 H:150 | |||
| Controller Weight | 3kg | |||
| Power Supply | AC100V - 240V / AC200V - 240V (50/60Hz） | |||
| Power Consumption | 350W | |||
| Inspection Range (mm) |
W:200 D:200 H:80 *3 |
W:320 D:300 H:100 |
W:510 D:510 H:150 |
W:280 D:250 H:40 |
| Maximum Weight Capacity*4 |
5 kg | 5 kg | 5 kg | 5 Kg |
| XY axes Working Area (mm) |
200×200 | 320×300 | 510×510 | 320 x 300 |
| Z axis Working Area |
50mm (0˜ -50) | 100mm (0˜ -100) | 150mm (0˜ -150) | 50mm (0˜ -50) |
| Max. Speed XY axes | 600 mm/sec | 600 mm/sec | 600 mm/sec | 600 mm/sec |
| Max. Speed Z axis | 250 mm/sec | 400 mm/sec | 400mm/sec | 400mm/sec |
| Rotary table movement angle |
- | - | - | -180° ~ +180° |
| Motor | pulse motor × 3 | pulse motor×4 | ||
| Camera | 5 Mega pixel top camera | Main: 5 Mega pixel top camera Angular: 3 Mega pixel side camera |
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| Main Lens | DL/ML type Lighting : Telecentric Lens 15μm UV lighting : Macro lens 19μm White lighting : Macro lens 25μm |
Main : Telecentric Lens : 15μm Angular : Macro lens : 15μm |
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| Field of View | 15μm : 36×30mm 19μm : 46×38mm 25μm : 60×50mm |
Main : 15μm : 36×30mm Angular : 15μm : approx. 30×30mm |
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| Lighting System | DL type Lighting or ML type Lighting UV type Lighting White Lighting |
White light + side white light + Diffuse-On Axis LED | ||
| Clearance | DL type Lighting 60mmML type Lighting 30mm UV type Lighting 60mm White Lighting 60mm |
40mm | ||
| Inspection Algorithm | Pattern Matching, Histogram, Color Matching | |||
| Inspection Items | Different color/Label presence, absence/Wrong component/Polarity/Solder joint/Text/Scratch/ContaminationBarcode reading/Coating coverage and non-coverage/Splash | Different color・Label presence/absence・ Wrong component・Polarity・Text・Scratch・ Contamination・Barcode reading |
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| Usage Environment | Temperature : 15 - 30°C Relative humidity : 20 - 90%(No condensation) Elevation : Lower than 1,000m |
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| *1 Movable duct is not included. *2 Width (W) includes handling bar part. *3 For i22X-200, lowest point of focus is H30mm. (Require to lift the workpiece for the target of inspection height lower than 30mm.) *4 Total weight for jig and workpiece. |
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Please note that above specification is subject to change without notice.
Please be sure to confirm the updated specification at the time of purchase.
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